Robot arm turns springs into foam mattresses

Automating Spring Insertion in Textiles with igus Robolink DP

Efficient insertion of springs into textile materials was the focus of this customer test, with an emphasis on maximizing the number of cycles. Using the igus Robolink DP robotic arm, the complete spring installation process was successfully automated. For applications requiring springs to be lightly fixed for subsequent assembly steps, a SCARA robot was tested as a cost-effective and simple implementation option, demonstrating its versatility in handling lighter tasks while maintaining precision.

What is the Application?

The system automates spring insertion into textiles, enabling precise fixation in high-speed, repetitive workflows for industries requiring lightweight assemblies.

What are the Advantages of the Solution?

• Cycle Optimization: Achieves efficient repeatability over numerous cycles.

• Flexible Implementation: Supports full installation or light fixation processes.

• Ease of Integration: Compatible with textile assembly operations.

What are the Advantages of the Robot?

The Robolink DP and SCARA robots deliver robust benefits:

• High Precision: Ensures accurate spring placement for consistent results.

• Adaptability: Performs full assemblies or lighter tasks, depending on requirements.

• Cost-Effective: Ideal for scalable automation in textile production.

Advancing Textile Assembly with Robolink DP

The automated solution using igus Robolink DP and SCARA robots highlights how spring insertion processes can be tailored to meet specific industrial needs. By optimizing cycles, ensuring flexibility, and integrating seamlessly, this setup provides a scalable, efficient approach to textile assembly automation.